SVC150-R/Graphite Barrel Shaper-Shine Smart Equipment

In the high-precision world of semiconductor manufacturing, accuracy and material stability are paramount. Our SemiTherm Graphite Barrel Shaper is specifically engineered to meet these demands, offering precise cutting of graphite columns into standard cylinders and crafting a perfect circular inner contour around the core, resulting in high-quality insulation barrels. Equipped with cutting-edge wire cutting technology, this machine ensures smooth and fine cuts while minimizing material waste.
The SemiTherm Graphite Barrel Shaper is particularly suited for the semiconductor industry, where high-precision graphite processing is required. Its ease of operation, efficient cutting speeds, and exceptional repeatability make it an indispensable tool in the industry. Not only does our machine enhance production efficiency, but it also ensures that each product meets stringent industry standards.
Designed with long-term durability and low maintenance costs in mind, the SemiTherm Graphite Barrel Shaper ensures that your investment yields sustained returns. Whether you are a semiconductor materials manufacturer or a company dealing with high-end graphite materials, our SemiTherm Graphite Barrel Shaper is the ideal solution for elevating product quality and optimizing production processes.

Technical Specification

Graphite Barrel Shaper SVC150-R
Number	Parameter	Value or Specification
1	Maximum Workpiece Height (mm)	600-1200
2	Maximum Workpiece Diameter (mm)	600-1600
3	Maximum Diameter Machine Can Cut (mm)	600-1400
4	Worktable X-Axis Travel (mm)	350
10	Maximum Diamond Wire Speed (m/s)	84 (Max)
13	Minimum Feed Increment Y-Axis (mm)	0.01
14	Minimum Feed Increment R-Axis (mm)	0.01°
15	Repeat Positioning Accuracy Y-Axis (mm)	±0.02
16	Repeat Positioning Accuracy R-Axis (mm)	0.1°
20	Total Power Consumption (kW)	8
21	Power Supply (Three-phase Five-wire)	AC380V 50Hz
22	Air Supply (MPa)	0.6
23	Equipment Dimensions (Length×Width×Height) (mm)	Approximately 3500×2500×2800
24	Total Weight (kg)	Approximately 3500

Graphite Barrel Shaper SVC150-R

Preshipment Test Cut Video

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Cutting Applications

Semiconductor Industry

In semiconductor fabrication, this equipment can be used to shape graphite crucibles that are essential for silicon crystal growth processes. It can also be used to create precision molds and fixtures that hold silicon wafers during various stages of chip production.

Nuclear Industry

Graphite is used as a neutron moderator within nuclear reactors. This machine can cut the graphite into precise shapes for use in the reactor cores where uniformity and precision are crucial for safety and efficiency.

Glass and Ceramics Industry

Graphite molds are used in glass blowing and shaping. The equipment can be utilized to produce the graphite molds that give the glass its shape during the molding process.

Equipment Advantage

Precision Cutting

The endless diamond wire allows for extremely accurate cuts, creating intricate round shape with a high degree of consistency and repeatability.

Reduced Material Waste

Diamond wire cutting is known for its narrow kerf, which reduces the amount of material wasted during the cutting process, leading to significant cost savings and more efficient use of materials.

Improved Surface Finish

The quality of the cut provided by the diamond wire is superior, often requiring minimal to no additional finishing, which can reduce secondary processing steps and overall production time.

Low Operational Costs

The efficiency of the diamond wire in cutting hard materials quickly and with precision means less energy consumption and lower operational costs.

Safety

With a more controlled and less invasive cutting process, the risks of mechanical stress and damage to the workpiece are greatly reduced, enhancing safety for both the operator and the material.

Customer Testimonials

Industry: Semiconductor Manufacturing

The SemiTherm Graphite Barrel Shaper has revolutionized the way we produce our semiconductor Graphite Barrel. Its diamond wire precision cutting not only delivers outstanding accuracy but also significantly reduces our material waste. We've seen a marked improvement in the consistency of our products, and the machine's durability means we're getting more done with less downtime. An absolute game-changer for our operations!

Allan Wang

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Frequently Asked Questions

What are the differences between this equipment and diamond band saw?

The cutting tool is different, we use endless diamond wire which is similar to diamond band saw, but diamond wire is smaller and it has ability to change cutting direction 360°.So our machine can cut shapes and the cutting dust is less too.

Is this equipment easy to operate?

Yes, the basic function(slicing) need about 5 mins to understand. The extra function(outer shapes) need about 30 mins to understand if you know CAD.

Are there any common consumables for this equipment?

Cutting wire and guiding wheels.

Does your product come with a warranty?

Normally we offer 1 year free warranty, but we offer life long paid warranty.

Can I get technical support?

Yes, we offer technical support including video, online and site training on client’s request.

Does your product comply with international standards?

Yes, We prioritize product quality just as we value our company's reputation, and we can tailor equipment standards to meet customer requirements.

How do I maintain and care for your equipment?

We will provide user manual, you will find detailed info from the manual.

Is your product customizable?

Yes. let us know your request if this model can’t fullfill your need.

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